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Bosch Rexroth Unveils Newest Battery Manufacturing Improvements


Showcasing their newest developments in battery methods, Bosch Rexroth’s automation applied sciences are prominently featured on the Michigan CIC, with a centrally situated Battery Module Demonstration Room. Resembling a pilot line, this room incorporates a broad spectrum of Bosch Rexroth applied sciences from its automation portfolio, masking cell manufacturing, modular meeting, and end-of-line testing, amongst different features.

Course of Reliability

Numerous sorts of batteries necessitate distinct manufacturing strategies for changing electrode movies into cell components. Whether or not it’s pouch cells, prismatic cells, or cylindrical cells, excessive dynamics and precision are important for separating or stacking the cathodes and anodes. Bosch Rexroth boasts deep experience in dry room and clear room manufacturing, together with long-term element testing, guaranteeing high-quality requirements and dependable manufacturing processes.

Applied sciences on Show for Cell Manufacturing:

  1. VarioFlow plus Conveyor System:
  • A decent flip radius minimizes software footprint.
  • Swift and environment friendly transportation of cells inside course of stations and between machines
  • Objects will be conveyed both on pallets or immediately on the conveyor system
  • Configurable for utmost design flexibility, dealing with high-volume merchandise horizontally, vertically, and round obstacles.
  1. Rexroth Versatile Transport System Pallet Enhance:
  • A extremely dynamic switch system propelled by magnets, perfect for high-throughput machines and meeting strains
  • Synchronous and asynchronous bi-directional switch.
  • Appropriate with commonplace TSplus modules for creating a whole loop or as a stand-alone part.
  • Exact movement profile and stopping management with acceleration as much as 30 m/s² and velocity as much as 5 m/s.
  • Positioning repeatability right down to ±20 μm.

Battery Pack Meeting

Course of-reliable good conveyor and positioning methods are essential for battery module meeting. The Battery Buyer Innovation Middle showcases Bosch Rexroth’s superior automation expertise, together with linear modules and Cartesian methods for exact positioning, in addition to superior resistance welding methods.

Linear Modules and Cartesian Programs:

  • Pre-configured parts designed to scale back engineering, meeting, and start-up time.
  • The LinSelect system configurator swiftly integrates with the most recent BOM and CAD fashions
  • Excessive system dynamics and stiffness, with repeatability to ±50 μm.
  • Appropriate with dry-room environments.

Resistance Welding Programs

The Battery CIC features a resistance welding lab that includes Bosch Rexroth’s modular system with superior welding controls, AC or MFDC inverters, and management software program, together with interfaces for all well-liked fieldbuses. These methods are designed to boost the general system and course of reliability, with Weld Spot Analytics software program aiding welding engineers in making higher, extra assured choices. Along with adaptive management, these options guarantee high-quality welds and reduce inefficiencies in high-production environments.

Finish-of-Line Testing

Battery packs are advanced gadgets that should meet stringent security requirements. Bosch Rexroth’s end-of-line (EOL) take a look at methods on the Battery CIC function scalable IndraDrive ML and fastPLC system ILC, providing:

  • Environment friendly utilization of shared {hardware} for energy provide, drive inverter, and DC/DC converter
  • Environment friendly line regeneration and low harmonics.
  • Excessive energy dealing with (as much as 1000V DC and 500kW).
  • Attaining the bottom ripple of DC voltage and present
  • Compact footprint, cupboard measurement, and system weight.
  • Future-proof open connectivity with protocols akin to PROFINET, EtherCAT, Sercos, Ethernet/IP, Modbus TCP, OPC-UA, LabView, Simulink, and Java.

Bosch Rexroth’s revolutionary automation applied sciences on the Michigan CIC reveal their dedication to advancing battery system manufacturing, guaranteeing course of reliability, and enhancing total effectivity and efficiency.

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